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The Pillars of Protection

COBARION®, a super-hard alloy, in production

The dream metal used in MR-G bezels

COBARION®

Why we use COBARION, a super-hard alloy delivering both toughness and beauty, as a key material in MR-G timepieces

COBARION® is a super-hard alloy developed in Japan that offers both hardness exceeding that of the stainless steel typically used in high-end watches and a beautiful, white gleam comparable to that of platinum. Developed by Professor Akihiko Chiba of Tohoku University’s Institute for Materials Research, it has been hailed as a dream metal in recognition of its outstanding strength and its resistance to both abrasion and corrosion.

The MR-G line is dedicated to offering the ultimate in both toughness and beauty. COBARION was a perfect fit for these values, so an effort was launched to modify the production process for making this special alloy, so that it could be incorporated into wristwatches. We interviewed Tohoku University’s Professor Akihiko Chiba, the developer of COBARION, and Takehiro Sasaki, who is in charge of the alloy’s production, about what makes this alloy so special and appealing. We also asked about the free thinking and diligent efforts it took to develop and adapt the material for timepieces. Guided by their insights, join us as we take a closer look into why adopting COBARION for MR-G design made so much sense.

Workshop
Takehiro Sasaki & Akihiko Chiba

Takehiro Sasaki
Senior Managing Director, Eiwa Co., Ltd.

Worked at a construction firm after graduating university. Joined Eiwa Corporation in 2010, and currently serves as Senior Managing Director.

Akihiko Chiba
Professor Emeritus, Institute of Materials Research, Tohoku University

Completed degree in Department of Metal Materials Engineering, Faculty of Engineering, Tohoku University, in 1982. In 1985, joined Hitachi Research Laboratory, Hitachi, Ltd. Appointed Assistant Professor in the Faculty of Engineering at Iwate University in 1992, Professor at Iwate University in 2002, and Professor Emeritus at Tohoku University in 2006.

COBARION: A special alloy employed in MR-G timepieces, delivering robust strength and beauty

Worker with helmet next to hot piece of metal;Glowing metal being pushed into furnace;Dark, industrial atmosphere with intense orange light.

COBARION development began in 2001 in Iwate Prefecture’s Kamaishi, which is known as the City of Steel. Recognizing the potential of cobalt alloys in industrial applications, Akihiko Chiba, then a professor at Iwate University, began research to develop a material for medical use. In 2012, he completed a prototype for use in artificial joints. This groundbreaking new material, COBARION, was revolutionary in the medical field, thanks to hypoallergenic properties that made it gentle on the body and its outstanding strength and resistance to both abrasion and corrosion.

Then, in 2017, MR-G, the flagship brand of G-SHOCK timepieces, adopted the material. Takehiro Sasaki explains, “Up until then, we had been producing COBARION for larger things like artificial joints. Working with MR-G, though, required making the material in thinner, more compact forms that would make it easier to process during timepiece production. We engaged in so many processes of trial and error to attain a thinner form while maintaining its hardness.”

As with ordinary metals, the COBARION production process involves the three stages of melting, in which the constituent elements are heated to the melting point and fused together; forging, where this material is pressed and shaped to increase its hardness; and rolling, in which the metal is shaped thinner to make it easier to process. After extensively experimenting with the number of melting processes to apply, and adjusting melting temperatures, Sasaki eventually hit upon the ideal production process. Additionally, the final stage of rolling ended up making the material even harder. It was quite a struggle, Sasaki says, however, with surface breakage and cracks sometimes appearing when the material was rolled out thinly. Furthermore, the COBARION was actually so hard that it would sometimes damage the rolling equipment itself, making it even more challenging to process. Nonetheless, when the trial and error work was finally complete so that the rolling worked, Sasaki discovered that the new ratio of original to post-process thickness yielded an even harder final product.

At the same time, cobalt alloys also have the property of increasing in hardness when nitrogen, which was traditionally considered an impurity, is injected during the melting stage. This makes it similar to the deep-layer hardening process applied to pure titanium for use in MR-G timepieces.

Chiba explains, “In my research on cobalt alloys, I found that incorporating nitrogen dramatically increased their hardness. The material is rigid and increases in hardness when pressed at high temperatures. It is non-magnetic and also has a high elongation rate when heated. This combination of properties is so exceedingly rare in metals that it would be more accurate to say this alloy exists in a whole new class of its own.”

The corrosion resistance of COBARION offered another unexpected benefit as well: a gleam comparable to platinum. As Chiba describes it, “A dense, robust, ultrathin passivating oxide film that forms on the surface beautifully reflects light without diffusion,” creating a gleam that is soft, white, and profound.

The impressive scratch resistance of COBARION also ensures that this gleam stays true for the long-term, which is one of the reasons why the material is so well suited for crafting watch bezels and other fine items like jewelry. COBARION offers a hardness exceeding that of both stainless steel and titanium, as well as a beauty comparable to platinum. A material befitting MR-G timepieces, echoing both their total toughness and their captivating beauty, COBARION brings an unmistakable gleam to every lucky wrist with an MR-G.

Raw materials in COBARION

Raw Materials of Cobarion
cobalt, chrome, and molybdenum

Consisting of cobalt, chrome, and molybdenum, COBARION was developed as a material offering hypoallergenic properties, while delivering high strength and abrasion resistance. As a result, the material has come to be used in a diverse range of different items, including jewelry such as necklaces, rings, and earrings, in addition to medical applications, from artificial joints in the orthopedics field to orthodontic corrective wires and denture bases in dentistry.

Producing ingots using melting processes

Liquid, glowing metal flows from a crucible into a mold
Close-up of a dark, rough metal surface with visible structure

When placed in a vacuum melting furnace in the first stage of the production process, ultra-high temperatures cause the materials to melt together. Then, after a certain cooling period, they form blocks of solid metal called ingots. Processes of trial and error determined the precise set of operations performed by skilled technicians, including temperature regulation and the timing of removal from the furnace, used in the current method.

Temperatures above 1000 °C (1832 °F) and forging processes

The resulting blocks are heated

The ingots now formed are once again heated to temperatures exceeding 1000 °C. Then, in order to increase their hardness, a 600-tonne hydraulic press is used to repeatedly strike and compress them, sending sparks flying in all directions. To avoid causing any cracking in the material, these forging processes are carried out with painstaking attention to factors including the temperature and the number of times the ingots are struck.

Rolling process applied to make the material thin and produce COBARION in its finished form

Blocks are pressed into shape
Blocks are pressed into shape

The step following forging is rolling. The material is rolled out into a thinner form using hot-rolling equipment. The rolling processes are applied in multiple stages, finally making the material even harder by adjusting the ratio of the thickness of the material before and after rolling. This is not only a very special metal, but it also has a consistent, stable production system, both of which support the finest quality MR-G timepieces.

Around four times the hardness of pure titanium, with a gleam comparable to 950 platinum

Close Up: lynette with MR-G engraving

Along with the tough durability, the soft, profound gleam of COBARION, comparable to the look of platinum, makes it a highly appealing material. In addition, its exceptional resistance to abrasion and corrosion helps COBARION maintain its color, allowing the owner to enjoy the unchanging beauty of its gleam over many years of use. The material delivers hardness around four times that of pure titanium. Using it to craft the bezel, a watch component particularly susceptible to scratching, is a key method of providing long-lasting protection for the beauty of the watch.

Forklift truck in a workshop

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